Marelli Unveils Innovative Thermal Management Module for EVs

Source - Marelli

Marelli, a leading force in automotive technology, has introduced its groundbreaking solution, the Integrated Thermal Management Module (iTMM), designed exclusively for electric vehicles (EVs). This innovative module heralds a new era in thermal management, amalgamating diverse thermal circuits into a singular component. The results are manifold, including enhanced driving range, heightened safety, and augmented flexibility.

In the realm of EVs, meticulous thermal energy management stands paramount. The unique cooling and heating requirements of both vehicle components and passengers translate into significant energy consumption. Marelli’s iTMM redefines this landscape by efficiently consolidating three systems crucial to energy consumption: the e-powertrain thermal system, the battery thermal system, and the cabin thermal system.

Traditionally, EVs employ discrete heat exchangers with a singular function. Marelli’s iTMM reimagines this paradigm, modularizing water-cooled heat exchangers through an ingenious smart valve configuration. By orchestrating up to 6 channel combinations, the iTMM seamlessly synchronizes the three systems, capitalizing on synergies and resource sharing. This leads to streamlined energy management, reducing overall system complexity, and ensuring optimal cooling for the electric powertrain, battery safety, and cabin thermal comfort.

Moreover, the iTMM introduces an efficiency leap in extreme weather conditions and frigid temperatures. Coupled with a heat pump system, this technology can elevate a vehicle’s driving range by up to an impressive 20% during winter conditions.

Beyond its technological prowess, the integrated system boasts a leaner design with fewer components, reduced size, and lighter weight. These attributes translate to streamlined assembly for automakers, architectural versatility within the vehicle, and a competitive system cost. Complying with cutting-edge market demands, the iTMM supports ultra-fast charging with pre-conditioning and aligns with On-Board Diagnostics (OBD) standards.

Marelli’s iTMM isn’t just a technological feat; it’s a transformative leap toward more efficient and sustainable electric vehicles. With claims of boosting efficiency, safety, and driving range by up to 20 percent, this innovation underscores Marelli’s commitment to driving the evolution of electric mobility.

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