BMW Group upgrades production with 3D-printed robot grippers

BMW Group has taken a significant stride in enhancing its manufacturing processes by integrating custom 3D-printed gripper robots at its Munich plant. This innovative approach has substantially boosted efficiency on production lines, including those responsible for assembling the highly acclaimed BMW i4 electric vehicle. These cutting-edge bionic grippers are not only 30% lighter than traditional models but also boast an impressive load capacity of up to 110 kilograms, thereby increasing efficiency and reducing carbon emissions.

The integration of these advanced grippers is not limited to the Munich facility alone. BMW has expanded the use of these innovative robots to its other plants worldwide, employing selective laser sintering and large-scale printing technologies for various tasks, such as managing the installation of CFRP (carbon fiber reinforced plastic) roofs on its high-performance BMW M GmbH models. In 2023 alone, BMW’s focus on additive manufacturing has resulted in the production of over 400,000 parts using this cutting-edge technology.

Jens Ertel, Head of BMW Additive Manufacturing, has highlighted the numerous advantages of this approach, including faster production of specialized tools and robots, cost reductions on production lines, and overall enhanced effectiveness. This strategy underscores BMW’s unwavering commitment to leveraging additive manufacturing for sustainable and high-performance automotive solutions on a global scale.

In other news, BMW Motorrad has unveiled an exciting new concept motorcycle called the R20, which was showcased at the prestigious Concorso d’Eleganza Villa d’Este event held from May 24 to May 26, 2024.

The R20 Concept motorcycle stands out for its exceptional craftsmanship and the integration of BMW’s iconic Big Boxer engine. While BMW Motorrad refers to the R20 as a roadster, its design elements evoke the aesthetic of a classic cafe racer or bobber. At this stage, the brand has not disclosed whether the R20 Concept will progress to production.

One of the most striking features of this concept motorcycle is its newly designed fuel tank, which pays homage to the 1970s with a bold “hotter than pink” color finish. The Paralever strut, footrest system, and ISR brake calipers are finished in a sleek gunmetal shade, while the cylinder head covers, belt covers, and air intake funnels are crafted from polished and anodized aluminum, adding a touch of elegance.

According to the official press release, the R20 Concept motorcycle is designed with a single seat. Fine-grain leather and quilted black Alcantara have been meticulously used to upholster the seat, and BMW has seamlessly integrated the rear LED tail lamp into the seat itself. Additionally, the LED headlamp is accompanied by LED Daytime Running Lamps with a 3D-printed aluminum ring, further enhancing the motorcycle’s modern and innovative appeal.

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